Generally at the time of designing an air conditioning duct system, the required airflow rates are known from load calculations. Smacna hvac systems duct design manual, fourth edition december 2006, table a. Ommercial, industrial, and residential air duct system. Designing an air conditioning duct system is crucial while installing hvac system in the enclosure. Design airflow 50 85 125 1500 2000 180 240 325 525. Air handling design guide air handling systems dust. The calculation of the friction gradient f pam is complex, involving velocity pressure, duct. Consequently, the total pressure or total energy of air flowing in a duct system is generally equal to the sum of the static pressure and. Highvelocity hv duct systems are characterized by air velocities in the range of 2500 to 3500 fpm. The rougher the surface, the higher the friction loss. Ductwork sizing, calculation and design for efficiency the. Or download the pdf form below and email it us to manualj. Design of flexibleduct junction boxes department of energy.
Figure 3 is a sketch of an air conditioning cycle plotted on a psychrometric chart. Lowvelocity design will lead to larger duct sizes, but it may be worth since, doubling of duct diameter. All information provided in this document is to be used as a guideline only. Design, construction, renovation and installation of all va facilities must be in accordance with this design manual and with the latest editions andor revisions of. Handbook of heating, ventilation and air conditioning. Asce has a publication that i have used for designing industrial ductwork. Upstream velocity of fitting h height of the duct w width of the duct r radius of the bend. It delivers an schematic drawing of the duct system including locations and sizes of trunklines, branch ducts, outlet registers, an inlet grilles. While many can create manual d reports, not all manual d reports are created equal.
Enter duct airflow cfm, duct velocity fpm, duct length and the number of bends. Free ductwork tables for sizing and construction of hvac air ducts. In this article well be learning how to size and design a ductwork system for efficiency. Fundamentals distribution systems 2 space availability the sizing criteria will often be defined by the space available to run the ductwork figure 1. Ceiling plenums, duct chases, and obstructions such as walls and beams often dictate that a certain size duct be used, regardless of whether or not it is the best size from a. Small hvac system design guide preface ii preface the small hvac system design guide design guide provides design guidance on how to improve the installed performance of small packaged rooftop hvac systems in commercial buildings. The measure of energy the hvac system needs to add or remove from a space to provide the desired level of comfort btuh not the. No part of this work may be reproduced or used in any form or by any means graphic, electronic, or. Ductwork sizing, calculation and design for efficiency. The purpose of residential ductwork design is to properly distribute the airflow, produced by your heatingcooling system, to your house. Were following the manual d protocol for duct design, a standard developed by the air conditioning contractors of america acca. Elements of design air conditioning systems can be divided into two classes.
For small commercial systems, chilled water and steam systems are generally impractical. The following pages compile information from various reference sources listed in part 2 of this manual, from college hvac class notes, from continuing education design seminars and classes, from engineers, and from personnel experience. Download hvac duct construction tables according to smacna pdf free ductwork tables for sizing and construction of air ducts. The heating, ventilation, and air conditioning hvac equations, data, rules of thumb, and other information contained within this reference manual were assembled to aid the beginning engineer and designer in the design of hvac systems. The colebrook equation value of f must be solved for iteratively. It is necessary to select the main duct velocity consistent with good practice from a standpoint of noise for. Changes to any of these key system parameters will. The table below can be used to compare equivalent diameters for rectangular and round circular ducts, ductwork sizing, friction loss, sheet metal gauges, etc. A proper hvac duct sizing will guarantee that your system will deliver the correct amount of air to each room of the house. In addition, the experienced engineer or designer may find this manual useful as a quick design reference guide. These calculations shall govern the structural portion of the working drawings. It covers material selection, design loads, service conditions, load combinations, plate design and.
The procedures of residential hvac design see figure 1 are covered in detail by a series of. My hvac experience followed twenty years in the aerospace industry. Principle of duct design in hvac systems cedengineering. Consequently, the total pressure or total energy of air flowing in a duct system is generally equal to the sum of the static pressure and the velocity pressure. Jul 03, 2018 duct sizing, duct calculation, duct design, energy efficient ductwork design. The purpose of this project is to develop a costeffective design for moving the hvac system into conditioned space. Several parameters are considered while designing the hvac duct system for air conditioning, such as the rate of airflow, energy load, proper. When calculating air velocity in rectangular duct, it is necessary to use the actual cross sectional area of the rectangular shape not the area of the equivalent.
Connections to the outlets of the reduction units are treated as low velocity. The course concludes with the basic instructions for filling out a manual d speedsheet. Flow of air is caused as a result of pressure differential between two points. The authors wish to thank the following organizations for their financial support to the airways project. Heat conduction and thermal resistance for steady state conditions and one dimensional heat transfer, the heat q conducted through a plane wall is given by. Jul 11, 2014 air velocity in duct design as air velocity increases noise increases increasing air velocity causes more turbulence recommended velocity 700900 fpm 8. Duct system design guide first edition 2003 mcgill airflow corporation mcgill airflow corporation one mission park groveport, ohio 43125 duct system design i notice. The fourth edition of hvac systems duct design presents the basic methods and procedures required to design hvac air distribution systems. Download hvac duct construction tables according to smacna and rule of thumbs pdf. The structural calculations included here are for the analysis and design of primary structural system. Our residential hvac design service re comprehensive and designed for.
Calculate the pressure loss of the duct fitting in a 600mm w x 200mm h duct with a radius of 600mm and a 90 bend angle. Design of large ductwork structural engineering general. If you continue browsing the site, you agree to the use of cookies on this website. Smaller sized ductwork, using higher velocities, permits conveyance of air to areas limited by construction and reduces floortofloor height. Another aim is to point out the connection and cooperation that is necessary between.
Small hvac system design guide new buildings institute. Duct material roughness duct material roughness refers to the inside surface of the duct material. Design cfm 4 cfm 6 cfm 8 cfm 10 cfm 12 60 6x4 60 4x6 90 4x8 120 4x10 150 4x12 90 8x4 110 6x6 160 6x8 215 6x10 270 6x12 120 10x4 160 8x6 230 8x8 310 8x10 400 8x12 150 12x4 215 10x6 310 10x8 430 10x10 550 10x12 180 14x4 270 12x6 400 12x8 550 12x10 680 12x12 210 16x4 320 14x6 490 14x8 670 14x10 800 14x12 240 18x4 375 16x6 580 16x8 800 16x10 950 16x12 270 20x4 430 18x6 670. Our hvac ductwork design services are guaranteed to be approved by your local building department. To this point in our little series on duct design, weve been calculating intermediate quantitites. Source book for efficient air duct systems in europe. This course will discuss the basic fundamentals and principles of air conditioning duct design and layout. Designing and sizing baghouse dust collection systems.
The load calculation is the first step of the iterative hvac design procedure, as a full hvac design involves much more than just the load calculation. Cooling and heating load calculations 33 scope basic principles calculation procedures the cltdclf method radiant time series walls and roofs fenestration internal loads. The main objective of the hvac design calculations project is to provide correctly sized heating, ventilation and air conditioning systems for the building. An improper design of hvac system may not give that satisfaction of the comfort level as well as it may lead to a negative impact on your energy bill. Leaktight laser welded seams, instead of lockform or spiral duct which badly leaks and allows debris harbors and snag opportunities. This implies room by room heat loss and heat gain calculations. In this chapter, system design and the calculation of a systems. Heating, ventilation, and air conditioning design strategy. Getting a complete manual d hvac design done on your property plans is the best way to ensure that your heating and cooling system will deliver maximum comfort at high efficiency. Well include a full worked example as well as using cfd simulations to optimise the performance and efficiency using simscale. Compliance to the design manual, which promulgates minimum performance design standards for va owned and leased.
The team is to calculate heating and cooling loads and design the selected hvac system for the building, while demonstrating compliance with the latest editions. Duct design quick introduction duct sizing tools and methods recommended duct velocities and noise effects duct fitting pressure losses do and donts of duct design duct applications as 4254. As a first step the parameters that define comfort need to be identified temperature, humidity, air. Download free mep calculation excel sheets, autocad drawings, and training courses for hvac, firefighting, plumbing and electrical systems design. This strategy guideline discusses the information needed to design the air distribution system to. Increased friction rate in compressed flexible duct. Source book for efficient air duct systems in europe acknowledgments the airways project was funded in part by the european commission within the framework of the save ii programme project 4.
Duct size manufacturing costs duct systems pressure losses operation cost. The submission for the hvac design calculations category must be in pdf format only. Duct design presented by dave janquart slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. Our manual d calculation service, is a complete custom duct design for your residential project. Lowvelocity ductwork design is very important for energy efficiency in air distribution systems. The document is written for architects, engineers, and design build contractors involved in the design of. Mike gestwick national renewable energy laboratory arlan burdick, anthony grisolia ibacos, a. Two duct design experts, jjw bill siganto and murray mason provide a wealth of information on the topic. No separate visual aids will be accepted powerpoint, youtube, etc. These systems are notorious for consuming more energy than is necessary to properly heat. For example, in a variable air volume system, sheet metal ducts with fibrous glass duct liner may be used on the high pressure side if design static pressure exceeds the 2 in. Duct sizing and construction tables according to smacna pdf.
Full worked example included with cfd simulations to optimise your design to ensure the highest energy efficiency. Oct 25, 2015 equal friction method the equal friction method of sizing ducts is recommended because it does not require a great deal of experience in the selection of proper velocities in the various sections of the duct system. Design cfm 4 cfm 6 cfm 8 cfm 10 cfm 12 60 6x4 60 4x6 90 4x8 120 4x10 150 4x12 90 8x4 110 6x6 160 6x8 215 6x10 270 6x12 120 10x4 160 8x6 230 8x8 310 8x10 400 8x12 150 12x4 215 10x6 310 10x8 430 10x10 550 10x12 180 14x4 270 12x6 400 12x8 550 12x10 680 12x12. Proper duct insulation for errors in calculating v 22 velocity pressure across. Read round duct diameter inches and friction loss per 100 of duct inches of water. This document is not a procedural stepbystep set of instructions on how to create a duct design. This 2017 va hvac design manual for the department of veterans affairs va healthcare facilities is the only detailed design requirements manual for va. In this video well be learning how to size and design a ductwork for efficiency. The loads modeled by the heating and cooling load calculation process will dictate the equipment selection and duct design to deliver conditioned air to the rooms of the house. Design options for hvac distribution systems overview the objective of an hvac heating, ventilating, and airconditioning system is to control the temperature, humidity, air movement, and air cleanliness, normally with mechanical means, to achieve thermal comfort.
The fundamentals of duct system design mcgill airflow. Furnaces and air conditioners require a certain amount of airflow, measured in cfm cubic feet per minute, to be passed through the. The structural design of air and gas ducts for power stations and industrial boiler applications. However, where any discrepancies occur between these calculations and the working drawings, the engineer shall be notified immediately so proper action may be taken. Ductwork layout and sizing exhaust and outdoor air intake. They are explained in part 1 for unconstrained duct design problems.
Design of flexibleduct junction boxes current standards ashrae 2012 hvac systems and equipment, box plenum systems using flexible duct constrains box width to 23x entrance width constrains box length to 2 x box width flat pressure loss 0. Deliverable presentations should only consist of a 35 page maximum technical report either times new roman or arial font at 11pt minimum in pdf format only. For constrained duct design problems, design constraints are defined and explained later in this section as to how they are incorporated in the optimization procedure. Ductwork sizing, calculation and design for efficiency hvac.